DESCRIPTION:
Getting the knowledge of Lean management philisophy and system. Reviewing the task and conditions of Lean implementation. Theoretical preparing of Lean management implementation by involving the middle and top management of a company.
GOAL OF THE TRAINING:
Supporting Lean management implementation. Training experts who have high level theoretical and practical knowledge of Lean management system application and will be able to support effectively the Lean management implementation at their organization. During the training the participants are going to apply Lean management elements in a pilot project at their organization and presenting it on the last day of the training
RECOMMENDED FOR:
HR, CFO, sales manager, controlling, purchasing, IT, product development
In case of a larger number of employees, the training can also be ordered as outsourced to the company. If required, request our customized offer at the kepzes@kvalikon.hu email address.
1st Day - Lean Management System
Lean management philosophy
History of Lean management and TPS
Lean vs. traditional production systems
Value addition conception
Lean principles (5 principles)
Lean Office
Application of Lean management by service providers and at office area
Effect of Lean implementation at work of non-production areas
Advantages of Lean management
Steps of Lean implementation
Lean assessment
Lean OFFICE principles
Customer Focus (interal customer - suppliers)
Value Stream
Continuous material and information flow
Pull system, JIT
Tranparency, visualization
Kaizen, problem solving
Work balancing
Synchronized processes
0 defect, quality first
Authorization, people involvement
Flexible organization solutions
Standard work and processes
Value Stream Mapping
Added Value
3 basic streams
Creating a values stream map
Analysing a value stream map
Future value stream
Simulation Game - Lean vs. Traditional operation
2nd Day
Waste elimination
Office wastes, informational wastes
Identification of wastes
Ranking wastes - Pareto principle
Waste elimination methods
Waste Hunting
Kaizen (Continuous Improvement)
Kaizen philosophy
PDCA cycle
4 principles of kaizen
Kaizen steps
5 Why method
Kaizen goals in numbers
Kaizen actions
Kaizen workshops
Before Kaizen, After Kaizen
Presentation of Kaizen results
Costs-benefit analysis of Kaizen action
Problem solving process
Tools of problem revelation
Tools of Problem solving
7 QC tools
Additional Kaizen tools:
Affinity diagram
7-step cheking list
Process charts
Process improvement steps
Lean indicators
5W 1H
Kaizen in office case study
3rd Day
Office Kaizen, 5S in office
Goals and expected results of 5S implementation
5S steps
Aspects of 5S methods in office
Time management, efficient electronic communication
Standards
Roles of standards
SOP
Process controlling
Benchmarking
Visual control
Kaizen in product development
Customer satisfaction survey
QFD, FMEA
People involvement
Team work
Suggestion system
Establishing a kaizen supporting motivation system
Establishing an organization system that supports Lean implementation
0 defect conception
Quality first
Flawless processes
Self cheking
Poka-Yoke
Examination